Maintenance Downtime Archives |

When a critical pump seizes up mid-shift and production grinds to a halt, supervisors often face frantic phone calls and urgent overtime. Unscheduled downtime eats into revenue, frustrates teams and erodes confidence in maintenance processes. For many manufacturing managers, the struggle to predict breakdowns and coordinate cross-departmental schedules becomes a daily drain on resources. Agile Leaders Training Center’s Supervisor’s Guide to TPM: Maintenance Planning and Scheduling course was built to end that cycle. Delivered by seasoned industry professionals, this total productive maintenance (TPM) program equips supervisors with the tools to design a proactive maintenance calendar and rally both maintenance and production teams around common goals. It exists because manufacturers need hands-on guidance, not theory, to minimize breakdowns and maximize equipment availability. Who Should Attend? Maintenance supervisors and production supervisors will find immediate value in the way the course aligns daily tasks with strategic goals. Facility managers and plant managers gain a clear framework for integrating TPM into existing workflows. Even maintenance technicians preparing for certification benefit from the structured approach to planning and scheduling. Across operations and quality departments, attendees emerge ready to own the TPM journey and streamline preventive activities in their plants. What You Will Learn Over five immersive days, you explore every stage of TPM management. Early modules reveal the core principles of TPM and explain the most common causes of equipment failure. As the course progresses, you apply techniques for autonomous maintenance and learn how to balance unplanned repairs with scheduled interventions. By the final day, you’ll have practiced a full TPM simulation and built a realistic maintenance plan ready to deploy on the factory floor. This multi-day training structure ensures you gain both theory and practice, with reflection sessions after each module to reinforce your strategic maintenance and scheduling skills. Specific Outcomes You’ll Achieve Participants leave with the ability to reduce machine downtime by implementing a calendar that prioritizes critical assets and adapts to production demands. You’ll learn how to measure the impact of TPM programs on key performance indicators such as overall equipment effectiveness and mean time between failures. On the personal side, supervisors walk away with enhanced professional credibility, ready to champion maintenance initiatives in leadership discussions and position themselves for promotion. Business Impact You Can Measure When maintenance becomes a planned activity rather than an emergency reaction, organizations see a direct reduction in repair costs and a boost in output consistency. Stronger alignment between maintenance and production teams cuts through the usual finger-pointing, creating a culture of shared responsibility. By the end of the course, you’ll be equipped to set performance targets, track progress with real-time metrics and present a clear return on investment for your maintenance budget. Interactive Learning Methodology This course relies on an interactive training methodology that combines case studies from food, automotive and pharmaceutical plants with hands-on exercises. Participants work in small teams to tackle real-world maintenance planning scenarios, receiving immediate feedback and expert coaching to refine their approach. Ready to Transform Your Maintenance Strategy? If you’re determined to move from firefighting breakdowns to orchestrating a smooth, predictable maintenance cycle, this course is your next step. Whether you manage a single manufacturing cell or oversee an entire plant, you’ll return to work with a clear action plan and practical tools to drive change. Don’t let unplanned downtime dictate your day—enroll in this course today to start planning your TPM program with confidence.

Maintenance and Engineering

Maintenance Downtime Training: Master TPM Planning to Cut Fa...

When a critical asset seizes up mid-shift, production grinds to a sudden, highly expensive halt. Consequently, factory supervisors face frantic phone calls and urgent overtime costs that quickly drain...

Agile Leaders Training Center

June 1, 2026

Browsing Tag: Maintenance Downtime

Maintenance Downtime Training: Master TPM Planning to Cut Fa...